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    聚丙烯基挤出发泡珠粒非对称隔离结构泡沫的制备与电磁屏蔽性能

    Preparation and Electromagnetic Shielding Performance of Polypropylene-Based Asymmetric Isolated-Structure Foams Using Extruded Foamed Beads

    • 摘要: 采用超临界CO2挤出发泡结合模面风冷热切法,制备了3种直径的聚丙烯/聚苯乙烯(PP/PS)复合发泡珠粒,研究了珠粒粒径对隔离结构泡沫电磁屏蔽效能的影响。通过表面浸渍涂覆碳纳米管(CNS)构筑隔离导电网络,并利用环氧树脂辅助热压成型,获得了轻质隔离结构电磁屏蔽泡沫。探究了CNS含量、泡沫压缩比及发泡珠粒径对PP/PS复合泡沫电磁屏蔽性能的影响。结果表明,增大发泡珠粒直径有利于在低CNS含量下实现更高的屏蔽效能。通过构筑非对称导电网络,显著改善了电磁波入射端与空气界面的阻抗匹配,使泡沫的吸收系数(A)提升至0.71以上,实现了以吸收为主的屏蔽机制。均匀导电网络的电导率随CNS含量增加、压缩比降低及珠粒粒径增大而提高。本研究为设计低反射、高吸收的轻质电磁屏蔽材料提供了参考。

       

      Abstract: Supercritical CO2 extrusion foaming coupled with air cooling die face pelletizing technology was employed to prepare polypropylene/polystyrene (PP/PS) composite beads foams with three different diameters. The influence of bead diameters on the electromagnetic shielding effectiveness of isolation structures was investigated. An isolated conductive network was constructed by surface impregnation and coating with carbon nanotubes (CNS), followed by epoxy resin-assisted hot-press molding to obtain a lightweight electromagnetic shielding foam with an isolated structure. The effects of CNS content, foam compression ratio, and bead diameter on the electromagnetic shielding performance of the PP/PS composite foams were systematically investigated. The results indicate that increasing the diameter of the foamed beads facilitates higher shielding effectiveness at lower CNS loadings. By constructing asymmetric conductive network structures, the impedance matching at the air-material interface on the electromagnetic wave incident side was significantly improved. This reduced the reflection coefficient (R) to 0.29 and increased the absorption coefficient (A) to above 0.71, successfully achieving an absorption-dominant shielding mechanism. The electrical conductivity of the uniform conductive network increased with higher CNS content, lower compression ratio, and larger bead size. This study provides valuable guidance for the design of lightweight electromagnetic shielding materials with low reflection and high absorption.

       

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