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    聚丙烯基挤出发泡珠粒非对称隔离结构泡沫的制备与电磁屏蔽性能

    Preparation and Electromagnetic Shielding Performance of Polypropylene-Based Asymmetric Segregated Structure Foams Using Extruded Foamed Beads

    • 摘要: 采用超临界CO2挤出发泡结合模面风冷热切法,制备了3种直径的聚丙烯(PP)/聚苯乙烯(PS)复合发泡珠粒,研究了珠粒粒径对隔离结构泡沫电磁屏蔽效能的影响。随后,通过表面浸渍涂覆碳纳米管(CNT)构筑隔离导电网络,并利用环氧树脂辅助热压成型,制备得到轻质隔离结构电磁屏蔽泡沫。探究了CNT含量、泡沫压缩比及珠粒粒径对PP/PS复合泡沫电磁屏蔽性能的影响。结果表明,增大珠粒粒径有利于在低CNT含量下实现更高的电磁屏蔽效能。通过构筑非对称导电网络,显著提升了电磁波入射端与空气界面的阻抗匹配,使泡沫的吸收系数(A)提升至0.70以上,形成了以吸收为主的屏蔽机制。均匀导电网络的电导率随CNT含量增大、压缩比降低及珠粒粒径增大而提高。本研究为设计低反射、高吸收的轻质电磁屏蔽材料提供了参考。

       

      Abstract: Supercritical CO2 extrusion foaming coupled with air-cooled die-face pelletizing technology was employed to prepare polypropylene (PP)/polystyrene (PS) composite foamed beads with three different diameters. The influence of bead diameter on the electromagnetic shielding effectiveness of isolation structures was investigated. A segregated conductive network was constructed by surface impregnation and coating with carbon nanotubes (CNT), followed by epoxy resin-assisted hot-press molding to obtain a lightweight electromagnetic shielding foam with a segregated structure. The effects of CNT content, compression ratio, and bead diameter on the electromagnetic shielding performance of the PP/PS composite foams were systematically investigated. The results indicate that increasing the diameter of the foamed beads leads to higher shielding effectiveness at lower CNT loadings. By constructing asymmetric conductive network structures, the impedance matching at the air-material interface on the electromagnetic wave incident side was significantly improved. This reduced the reflection coefficient (R) to 0.29 and increased the absorption coefficient (A) to above 0.70, successfully achieving an absorption-dominant shielding mechanism. The electrical conductivity of the uniform conductive network increased with increasing CNT content, decreasing compression ratio, and increasing bead size. This study provides valuable guidance for the design of lightweight electromagnetic shielding materials with low reflection and high absorption.

       

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