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    基于乙烯基磷酸的核壳乳液功能防腐涂层制备

    Preparation of Core-Shell Emulsion Functional Anticorrosive Coating Based on Vinyl Phosphoric Acid

    • 摘要: 铝及其合金由于性能优异,有着广泛的应用,但铝材在实际应用过程中会发生腐蚀,因此通常采用涂层实现对铝材的防护。本文以苯乙烯(St)和丙烯酸正丁酯(BA)为共聚单体,以乙烯基磷酸(VPA)为功能单体,通过种子乳液聚合法制备了具有核壳结构、含磷酸基团的功能乳胶颗粒。以P(St-BA)为种子、P(St-BA-VPA)为壳层,制备了不同VPA质量分数、热分解温度大于380 ℃、固含量(乳胶颗粒占产物乳液的质量分数)约30%、颗粒分布较均匀的核壳乳液。所制得的核壳乳液涂层的腐蚀电位可达到1.7 V,腐蚀电流也有所下降,具有优异的防腐性能。这种功能涂层在10−2~105 Hz频率范围内有着很高的阻抗,也证明了其可以大幅减缓腐蚀速度。

       

      Abstract: Aluminum and its alloys have a wide range of applications because of their excellent properties. However, aluminum is corroded in the actual application process. Therefore, the protection of aluminum is usually achieved by coating. Due to environmental protection requirements, the research of water-based coatings is becoming more and more important. This paper reported the preparation of functional latex particles containing phosphoric acid with core-shell structure used styrene and n-butyl acrylate as copolymers and vinyl phosphoric acid as functional monomers. The core-shell structure was accomplished by seed emulsion polymerization of where poly(styrene-co-butyl acrylate) seeds, pol(styrene-co-butyl acrylate-co- vinyl phosphonic) were used as shells. Latex particles with different phosphoric acid content, thermal decomposition temperature greater than 380 ℃, solid content (about 30%), uniform particle distribution and core-shell structure were prepared. The corrosion resistance of the coating was characterized by electrochemical polarization test and electrochemical impedance spectroscopy test. The corrosion potential of the coating could reach 1.7 V, the corrosion current also decreased, and the corrosion resistance was excellent, which proved the excellent corrosion resistance of aluminum. In electrochemical impedance spectroscopy tests, this functional coating has a high impedance in the frequency range of 10−2 ~ 105 Hz, which also proves that this coating can greatly slow down the corrosion rate.

       

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