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    紫外光辅助墨水直写制备基于银的柔性应变传感器

    Preparation of Flexible Strain Sensor Based on Ag by UV-Assisted Ink Direct Writing

    • 摘要: 以光固化硅树脂(Si-350)为低聚物、丙烯酸异冰片酯(IBOA)为单体、气相二氧化硅纳米颗粒(A200)为流变改性剂、片状银粉为导电填料,设计了可打印硅树脂为基底层、导电银浆为功能层,利用紫外光(UV)辅助墨水直写实现柔性基底层和图案化功能层的连续打印,制备一体化电阻式柔性应变传感器。利用旋转流变仪对基底层和功能层墨水的流变性能进行测试,用四探针对功能层的导电性进行测试,用万能试验机和万用表对传感器的力学性能和传感性能进行表征与测试。结果表明,树脂Si-350与单体IBOA质量比为2.5∶1,A200添加量(m(A200)/(m(Si-350)+m(IBOA))为9%的基底层具有最佳的力学性能。功能层中银的质量分数为70%、线条尺寸为0.30 mm的传感器表现出优异的灵敏度和力学性能,能承受180%以上的应变。进一步对功能层线形进行优化设计,曲线形结构的传感器综合性能最佳,具备抗扭转和弯曲能力,可实现对人体运动的实时监测,展现出在柔性可穿戴电子设备领域的广阔应用前景。

       

      Abstract: Printable silicone resin is designed as the base layer and conductive silver paste is designed as the functional layer using UV-curing silicone resin (Si-350) as the low polymer, isobornyl acrylate (IBOA) as the monomer, fumed silica (A200) as the rheological modifier and flake silver as the conductive filler. UV-assisted ink direct writing is employed to realize the continuous printing of flexible substrate and patterned conductive functional to fabricate integrated resistance flexible strain sensor. The rheological properties of the base layer and the functional layer inks were characterized by rotational rheometer. The conductivity of the functional layer was tested by four probe tester. The mechanical properties and sensing properties of the sensor were evaluated through universal testing machine and multimeter. The results demonstrate that when the mass ratio of resin Si-350 to monomer IBOA is 2.5∶1 and the addition amount of A200 (m(A200)/(m(Si-350)+m(IBOA)) is 9%, the substrate ink has good printability and the substrate has the best mechanical properties. The functional layer with 70% silver mass fraction shows good printability and conductivity. The sensor with functional layer containing 70% silver mass fraction and 0.30 mm line width exhibits excellent sensitivity and mechanical properties. It can withstand strain exceeding 180%. By designing the functional layer in linear shape through ink direct writing printing, the sensor with curved structure exhibits optimal comprehensive performances with the ability to resist torsion and bending. This sensor is capable of monitoring human movements and holds significant potential for applications in the field of flexible wearable electronic devices.

       

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